Turning to the actual techniques of soldering, firstly its best to secure the work somehow so that it doesnt move during soldering and affect your accuracy. Introduction to hand soldering technology and electronics practical exercises. The main focus of this tutorial is to make you learn how to solder properly like a professional using the best hand soldering methods and techniques. Everything you wanted to know about soldering and desoldering but were. Soldering 101 soldering is the process of joining two metals together to form an electrically and mechanically secure bond using heat and a third metal alloy known as solder. Pdf the significance of desoldering and resoldering methods in. There are more specialized desoldering tools out there like heat guns, and low meltingpoint solders, but you probably dont have access to these unless you do specialized repair work for a living. Accordingly it is often better to remove most of the solder using a solder pump, and. Soldering tips for beginners april 15, 2014 june 20, 2014 george 0 comments solder equipment, solder help, solder how to, soldering 101, soldering information, soldering tips if youre new to soldering there are some things you should understand before you get started. Technique wise, since leadfree wets slower, joints will take longer upwards of 4 7 seconds, but this doesnt mean the soldering iron temperature should be. For this tutorial im only going to be using a solder sucker and wick. Soldering is a common practice for assembling electrical components and wiring.
Learning how to solder w proper soldering techniques is a fundamental skill every maker should master. Using highquality, leadfree alloys enhances wettability and. Soldering is more like gluing with molten metal than anything else. Desoldering an overview of how soldered joints can be unsoldered or desoldered. Galvanized iron coating, maximizes the lifetime of the soldering tip. It took me a couple weeks to get good at soldering and several years to get good at desoldering, partly because i didnt used to do it as often when i first got into electronics, just building circuits from kit pcbs and schematics. Use tweezers for removing the components and wooden stick for repositioning of small components. The following is a list of tools for a typical soldering station. Every weller tip is designed to master a speci c application. If you were to take apart any electronic device that contains a circuit board, youll see the components are attached using soldering techniques. You use a soldering iron to heat the component leg and the pad, then apply solder. Pdf the rework of printed circuit board assembly pcba has been tacitly accepted as necessary since pcba manufacturing began. A large range of soldering irons is available which one is suitable for you depends on your budget and how serious your interest in electronics is.
I would say that desoldering is much harder than soldering. People who are beginners to soldering and want to learn the basics of soldering will find this article useful and helpful. Industry often uses an iron with a suction compressor built in. Soldering filler materials are available in many different alloys for differing applications. The paper shows the importance of the desoldering and resoldering techniques for a fully. If you are using a temperature controlled iron, set it to 700f370c for 6040 or 750f400c for leadfree solder.
Different methods of soldering required for electronics. As of july 1st, 2006, european laws mandated that new electronics be entirely leadfree. Whether youre repairing boards or salvaging parts, its a necessary skill. Soldering, desoldering and rework system user guide. Solder wick, syringe type sucker, vacuum desoldering tool hot tweezers or hot air nozzle are options for smds figure 10 desoldering tools and tweezers for surface mount devices. This document attempts to teach soldering through a few simple steps. Hence, it is an absolute necessity to ensure that parts are free from grease, oxidation and other. Shipping charges will apply for the following types of products. With the proper tools and techniques, productivity will increase. Techniques and safety of smt soldering and desoldering 2. Review the tools needed to solder and desolder electronic components. Soldering is the process of joining similar or dissimilar metals by means of a fusible filler metal or alloy called solder applied in the molten stage the molting temperature of the soft solder is about 3500 c to 3700 c and that of the hard solder. Our desoldering wick made from oxygen free copper lets you easily remove the extra solder from components or pads on the circuit board. Use minimum air flow possible to reduce solder splatter and flying components.
This written guide will help beginners and novices to obtain effective results when soldering electronic components. A soldering iron is the most commonly used tool to solder components on pcbs. Sadly, desoldering its not as easy as soldering in reverse. Aven solderingdesoldering kit 7piece17502 the home depot. Sep 05, 2014 this is an illustration of some simple desoldering techniques. Before going to soldering process, it is very important to follow some tips and techniques to get best output. How to solder hand soldering tutorial electronics tutorial.
Lead free soldering study of leadfree solder, pdf file. Aven solderingdesoldering kit 7 piece17502 the home depot store finder. Before going to soldering process, it is very important. Soldering irons are the heat source used to melt solder. Soldering mistakes are easy to fix with our desoldering bulb. It leaves the joint much cleaner and free from solder than if a solder pump had been used. Simply heatup solder to a molten state and vacuum it up. If you can only get leadfree solder where you live, its ok, but please dont breathe in the nasty smoke. For soldering heavy components and cable, you require to spend on the iron of advanced wattage approx 40w or a larger solder gun. Methods of handsoldering smd components necessary equipment reflow soldering using a soldering.
Use a properlysized point for the soldering job to be completed. As of july 1st, 2006, european laws mandated that new electronics be entirely lead free. The teflon tip makes it safe to use on delicate boar. Soldering tips for beginners simply smarter circuitry blog. Generally, the iron is heated to a temperature of about 420 degrees celsius, which is enough to.
In some cases, it can be even more important than soldering itself. It is the newest design of the market leading metcal soldering systems. Desoldering braid wick is a copper braid used desoldering braid wick is a copper braid used in the rework and repair of printed circuit boards, computers, cell phones or other electronics. In other words, you use a metal that has a low melting point to adhere the surfaces to be soldered together.
While the iron is heating dampen the sponge with a little bit of water. Component recognition, awareness of the existence of value codes and the. There is a small hole in the iron, where the molten solder is sucked. As of yet, no such laws exist in the united states. Place soldering iron in an approved holder when not in use. Soldering and desoldering is performed to install a component on a pcb or to remove it from the board.
Read manufacturers instruction manual before starting to work with the station. Many of our products were originally released as pb. The nature of soldering and of the soldered joint the roles of solder, flux and heat hand soldering methods wave soldering reflow soldering soldering success a. So lets have a look at different soldering techniques. The conclusion for this project were,we had learned about how to improved the technique in soldering. Here, soldering iron is the required primary thing, which is used as a heat source for liquefying solder. Lead free soldering study of lead free solder, pdf file. This reduces time and amount of heat required to accomplish the task. Mar 01, 2015 procedures in soldering and desoldering electronic materials 1.
And 15w to 30w soldering guns are good for the majority of electronics or pcb printed circuit board jobs. Keep working surfaces tinned, wipe only before using, and. Plug an andor turn on your soldering iron to warm up. Anything with a base unit with provision to maintain a stable temperature, pump air in either direction, etc. Free ebook pdf learn to solder guide 17 pages what is soldering. Weller tips for electronic soldering tools are carefully designed to give accurate temperatures measured at the center of the solder wetted area. Soldering desoldering instruction techno square inc. Soldering quality and performance vary depending on tip geometry, board thickness, temperature, flux type, technique, etc. In this instructable, ill show you 9 different methods for taking electronic components off of circuit boards. If youre soldering larger components, especially ones with heat sinks like voltage regulators, or doing a lot of soldering, youll probably want a 25 or 30 watt iron. Soldering is the process of joining two or more electronic parts together by melting solder around the connection. Hand soldering is also useful when designing pcb prototype. Leadfree handsoldering ending the nightmares most issues during the transition seem to be with handsoldering as companies transition over to leadfree assembly a certain amount of handsoldering will always be there.
A good manual solder sucker like this one works pretty well for selectively removing. Desoldering braid, also known as desoldering wick or solder wick, is finely braided 18 to 42 awg copper wire coated with rosin flux, usually supplied on a roll the end of a length of braid is placed over the soldered connections of a component being removed. Although it can be used for plumbing, sheet metal fabrication or automotive radiator repair the techniques and materials used are different to those used for electrical work. There are more specialized desoldering tools out there like heat guns, and low meltingpoint solders, but you probably dont have access. There are other types, for instance leadfree solder, but it has toxic chemicals in its core, and it is not quite as easy to use as solder with lead. The basic soldering guide photo gallery s oldering is a delicate manual skill which only comes with practice.
On semiconductor now offers a portfolio of devices that are plated with pb. If youre just soldering small resistors and ics, 15 watts will probably suffice, but you may have to wait a bit in between joints for the tip to recover. If you feel that i left something out, feel free to leave a comment below. Irons of the 15w to 30w range are good for most electronicsprinted circuit board work.
The connections are heated with a soldering iron until the solder melts and is wicked into the braid by capillary action. And at the end of the article, ill include a fun video with some techniques i call guerrilla soldering. Temperature specifications of the soldering bit 10 10. Liquid solder can drip and pop, so eye protection and appropriate clothing. To be able to understand how soldering techniques are used in the. Soldering is a process in which two or more metal items are joined together by melting and flowing a filler metal into the joint, the filler metal having a lower melting point than the adjoining metal. This technical note outlines some basic rules of thumb that apply to all hand soldering operations. Tests have been conducted at 210 to 230c and results show that there will. Now lets look at how to use soldering irons properly, and how to put things right when a joint goes wrong.
I bet youll never see these in a class at the university, haha. This soldering process helped our project to be more easy. Desoldering, or removing a soldered component from a circuit board, is typically trickier than soldering because. Soldering and desoldering stepbystep instructions for making and unmaking the perfect solder joint. The mx500 series is a precision, highpower soldering system with dual switchable ports. If in doubt the blue soldering iron tips have a 7 stamped on the end of the tip indicating an operating temperature of 700f. Hand soldering with lead free alloys hand soldering with lead free alloys, pdf file. Verify that the tip on the soldering iron has a sharp point and has not been damaged in any way. This is an illustration of some simple desoldering techniques. So this is the most basic of the soldering techniques.
Motherboard repair and rework guide bga components, methods for plated hole repair, primer on hand soldering. Soldering and desoldering free download as powerpoint presentation. In this tutorial, we outline the basics of soldering irons, soldering stations, types of solder, desoldering and safety tips. Learn how to insert the correct tip in the soldering iron, tin it when new, select correct heat setting on the white soldering irons this is critical and must be set at only. The process in which 2 or more metal items are joined together by melting and passing a filler metal having lower melting point than the workpiece into the joint is called soldering. But there are situations where using a different technique is much simpler. Soldering and desoldering instruction soldering is defined as the joining of metals by a fusion of alloys which have relatively low melting points. An article from tech search international last year did say that in. The figure below illustrates the two types of plating techniques used for soldering iron tips. Check the power cord for burned or melted sections that show bare wires.
Poor soldered joints will fail, causing partial or complete failure of the circuit cct. Anything higher in wattage and you risk damaging either the component or the board. In electronics assembly, the eutectic alloy with 63% tin and 37% lead or 6040, which is almost identical in melting point has been the alloy of choice. Sep 12, 2014 in the beginning i only used my soldering iron.
1540 857 28 945 159 1155 1450 1415 989 436 1504 1160 948 1212 521 287 1121 699 481 225 379 1442 246 173 1688 480 784 1312 422 1632 1630 606 1390 995 1672 8 90 353 863 1230 1499 756 1289 745